The filling production line in the application of oil factory

The filling production line in the application of oil factory

The filling production line in an oil factory is a critical component that ensures the efficient and accurate packaging of edible oils, industrial oils, and other liquid products. The design of the line integrates various types of equipment, each playing a vital role in the overall process, contributing to enhanced production efficiency and reduced operating costs.

Equipment Models Used

• Liquid Filling Machine

This machine is equipped with advanced servo-driven technology and PLC intelligent control screen that ensures precise filling volumes. It can handle various types of liquids, including thick oils and low-viscosity liquids.

• Capping Machine

This model utilizes a pneumatic system to securely cap bottles of different sizes. It is adaptable to various cap types, including screw caps and snap-on caps.

• Labeling Machine

This labeling machine is designed for high-speed applications and can apply labels to bottles of different shapes and sizes, ensuring brand consistency and product identification.

Conveyor System

The conveyor system is essential for the seamless movement of products through the filling line, reducing manual handling and enhancing overall efficiency.

Operating Procedures

• Preparation: Ensure that all equipment is clean and properly calibrated. Pre-fill the liquid filling machine with the specified oil product.

• Filling: Start the filling machine, which automatically fills each bottle with the predetermined volume of oil. The servo-driven technology ensures accuracy, reducing product waste.

• Capping: Once filled, bottles move to the capping machine, where caps are applied automatically. The pneumatic system guarantees a secure fit, preventing leakage during transportation. Manual cap and automatic capping which help you save labor cost and energy.

• Labeling: The bottles then pass through the labeling machine, which applies labels with high precision, ensuring that each product is correctly identified and meets regulatory standards. There are many models of labeling machine of our factory to meet different bottle size. For example:

       -High-speed sleeve labeling machine + steam shrinking machine"

       -Single side automatic labeling machine"

       -Flat automatic labeling machine"

       -Double side automatic labeling machine"

       -Horizontal automatic labeling machine"

       -Round bottle automatic labeling machine"

       -Desktop small flat automatic labeling"

       -Desktop small automatic round bottle labeling machine"

Packaging

Finally, filled, capped, and labeled bottles are moved to the packaging area, where they are boxed and prepared for shipment. Besides the filling machine, capping machine and labeling machine. There are also other packing machine produced by our factory, like front end, there are bottle collecting desk, mix tank and bottle washing machine. And after the labeling, we have the code printing machine, Palletizers, case openers and case sealers. Customized complete filling production line gives you peace of mind

Core Advantages Of The Equipment

• Efficiency: The automated filling, capping, and labeling processes significantly reduce manual labor and increase throughput. For example, our filling machine can fill up to 1,200 bottles per hour, compared to traditional methods. Also, we could customized the filling machine according to your filling material and required filling speed. Please send the bottle picture and size before the quotation, our engineer could make the drawing and layout for your reference.

• Accuracy: Advanced servo technology in filling machines minimizes the variability in fill volumes, ensuring compliance with quality standards and reducing the risk of customer dissatisfaction.

• Adaptability: Modern equipment can easily switch between different bottle sizes and liquid types, making it suitable for diverse product lines without extensive downtime.

Actual Contributions To The Industry

The implementation of an advanced filling production line in an oil factory leads to substantial contributions in various areas:

• Improved Production Efficiency: The automation of filling and capping processes can lead to a significant increase in production rates. Factories can now operate continuously with minimal human intervention, allowing for greater output.

• Reduced Operating Costs: By minimizing product waste and reducing labor costs through automation, factories can achieve a lower cost per unit. This efficiency translates to increased profit margins.

• Enhanced Product Quality: With accurate filling and labeling, the risk of errors is greatly diminished. This leads to higher customer satisfaction and a stronger brand reputation.

• Flexibility In Production: The adaptability of modern filling equipment allows oil factories to respond quickly to market demands, introducing new products or packaging sizes without extensive reconfiguration of the production line.

In conclusion, the filling production line in an oil factory, characterized by advanced equipment and streamlined procedures, plays a crucial role in enhancing operational efficiency, reducing costs, and maintaining high-quality standards in product packaging.