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Steam Capping Machine

The steam capping machine is a vacuum capping device for glass jars, mainly used for vacuum capping of three, four, and six iron caps of glass jars. ‌ It presses the bottle caps through two belts at different speeds, and uses the speed difference of the two belts to rub and tighten the bottle caps, so as to achieve the purpose of capping.
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Product Advantage

The fully automatic four-wheel capping machine enhances production line automation, significantly improving production efficiency. This reduces labor costs and saves valuable human resources and time.

advanced steam capping machine

Improved Production Efficiency

The steam capping machine incorporates an advanced automation control system, enabling it to automatically perform a series of operations such as capping, vacuum evacuation, and sealing. This automation significantly saves time and energy compared to manual operations, resulting in high-speed performance and precise control that enhances overall production efficiency. This efficiency translates into greater economic benefits for the company.


Ensured Product Quality

During the packaging process, the steam capping machine guarantees that each product undergoes rigorous vacuum treatment and capping, effectively preventing issues like air leakage and product spillage during transportation and storage. The machine is constructed from high-quality materials and utilizes precise manufacturing processes, ensuring durability and stability while further enhancing product quality.


Reduced Production Costs

Implementing a steam capping machine can substantially lower manual labor costs, thus reducing overall production expenses. Its efficient operation minimizes waste of raw materials and energy consumption, leading to significant cost savings. These financial advantages position companies to be more competitive in the marketplace.


Enhanced Production Safety

Traditional production methods often carry higher safety risks due to manual operations. The steam capping machine reduces the need for human intervention, thereby mitigating safety risks during operation. Additionally, it is equipped with multiple safety features, such as overload protection and material shortage alerts, ensuring operational safety and equipment protection.


Versatility in Application

This steam capping machine is suitable for various types of bottle capping, including plastic bottles, making it highly versatile in different industries. It seamlessly integrates with filling machine bottle capping processes, enhancing the overall production line efficiency.


These advantages make the steam capping machine an excellent choice among bottle capping machines and automatic capping machines, contributing to streamlined operations and improved product integrity.



Technical Parameters

  1. Type Vacuum sealer

  2. Power 3.12 (Kw)

  3. Weight 500 (kg)

  4. Dimensions 3000*1100*2000 (mm)

  5. Packaging material Hose

  6. Packaging type Bottle

  7. Production capacity 50-150 (times/min)

  8. Automation level Fully automatic

  9. Power supply 220 V

  10. Sealing speed 50-150

  11. Production capacity: 50-150 bottles/min

  12. Applicable cap type: threaded cap

  13. Motor power: 3.12KW

  14. Steam consumption: 180-230KG/H

  15. Steam pressure: ≤0.4MPA

  16. Maximum vacuum: 34-67KPa

  17. Weight: 500KG

  18. Dimensions: 3000*1100*2000MM



Product Uses

steam capping machine application

The steam capping machine is widely applicable across various industries, including:


Food Industry:

The steam capping machine is extensively used in the food industry for packaging products that require secure sealing. This includes beverages such as milk, soy milk, and juices, as well as condiments like ketchup, sesame paste, peanut butter, doubanjiang (bean paste), and salad dressings. Any food product that requires capping can benefit from the efficiency of a steam capping machine.


Daily Chemical Industry:

In the daily chemical sector, the steam capping machine is commonly employed for sealing a variety of products, including laundry detergents, hand soaps, body washes, and shampoos. Its capability to provide airtight seals is essential for maintaining product quality and safety.


Chemical Industry:

The steam capping machine is utilized in the chemical industry for sealing liquid chemicals. This includes products such as paints, adhesives, and lubricants, where secure sealing is crucial to prevent leaks and maintain product integrity.


These applications demonstrate the versatility and effectiveness of the steam capping machine in ensuring quality packaging across different sectors.


Product Operate Guide

  • Position the Machine:

    Place the machine on a stable, level surface away from hazards.

    Ensure adequate space around the machine for operation and maintenance.

  • Connect to Power Supply:

    Verify that the electrical supply matches the machine's specifications (voltage, phase, and frequency).

    Connect the power cord to a grounded outlet.

  • Connect Water Supply:

    Attach the water supply hose to the inlet valve. Ensure a steady flow of clean water for steam generation.

    Check for leaks after connection.

  • Load Caps:

    Fill the cap feeder with the appropriate caps, ensuring they are oriented correctly for automatic feeding.

  • Initial Inspection:

    Check all hoses and connections for wear or damage.

    Ensure the steam chamber is clean and free of residue from previous operations.

    5. Operating Procedures

  • Turn On the Machine:

    Switch on the main power supply and the control panel.

    Perform a system check to ensure all components are functioning correctly.

  • Set Temperature and Pressure:

    Adjust the steam temperature (typically between 100°C and 120°C) and pressure settings (recommended 0.5 to 1.0 bar) using the control panel.

    Allow the machine to reach the set temperature before proceeding.

  • Start the Conveyor:

    Activate the conveyor system to begin moving bottles into the steam chamber.

    Ensure that bottles are correctly positioned on the conveyor.

  • Capping Process:

    As bottles enter the steam chamber, steam will heat the caps to ensure proper sealing.

    The capping head will then apply caps securely to each bottle.

    Monitor the process to ensure consistent performance.

  • Monitor the Operation:

    Keep an eye on the control panel for any error messages or alerts regarding temperature, pressure, or machine performance.

    Make adjustments as necessary.

  • End of Shift Procedures:

    After completing production, turn off the machine and disconnect from power.

    Allow the machine to cool before cleaning.




FAQ
  • What performance factors should I consider when purchasing a steam capping machine?
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    It's essential to understand the machine's basic performance, including overall speed, stability, and vacuum level. The core of the capping machine is the vacuum pump; a high-quality vacuum pump ensures a secure seal and prevents gas from entering the bottle, which can affect product quality. The vacuum level should be above 0.999 for optimal freshness preservation.
  • What materials are recommended for the steam capping machine?
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    When selecting a machine, pay attention to the materials used. We use high-quality metal and food-grade 304 stainless steel for their durability and compliance with hygiene standards.
  • How can I evaluate the capping performance of the machine?
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    When selecting a machine, test the capping action to ensure it is smooth, quick, and free from oil stains. Our machine all will have strictly quality control and will take picture and video for your inspection before shipment. Or you could visit our factory to check and test the machine.
  • What is your after-sales service of steam capping machine?
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    After-sales service is crucial for ensuring the quality and longevity of the equipment. We offer one year warranty service and will send the spare part for replacement.
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Email: wechupack@yeah.net
WhatsApp: +8618928918174
Add: 104 The Second Building, No.43 Haichong Road, Shiqi Town,Panyu District, Guangzhou City,China

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