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Product Advantage
The fully automatic four-wheel capping machine enhances production line automation, significantly improving production efficiency. This reduces labor costs and saves valuable human resources and time.
Improved Production Efficiency
The steam capping machine incorporates an advanced automation control system, enabling it to automatically perform a series of operations such as capping, vacuum evacuation, and sealing. This automation significantly saves time and energy compared to manual operations, resulting in high-speed performance and precise control that enhances overall production efficiency. This efficiency translates into greater economic benefits for the company.
Ensured Product Quality
During the packaging process, the steam capping machine guarantees that each product undergoes rigorous vacuum treatment and capping, effectively preventing issues like air leakage and product spillage during transportation and storage. The machine is constructed from high-quality materials and utilizes precise manufacturing processes, ensuring durability and stability while further enhancing product quality.
Reduced Production Costs
Implementing a steam capping machine can substantially lower manual labor costs, thus reducing overall production expenses. Its efficient operation minimizes waste of raw materials and energy consumption, leading to significant cost savings. These financial advantages position companies to be more competitive in the marketplace.
Enhanced Production Safety
Traditional production methods often carry higher safety risks due to manual operations. The steam capping machine reduces the need for human intervention, thereby mitigating safety risks during operation. Additionally, it is equipped with multiple safety features, such as overload protection and material shortage alerts, ensuring operational safety and equipment protection.
Versatility in Application
This steam capping machine is suitable for various types of bottle capping, including plastic bottles, making it highly versatile in different industries. It seamlessly integrates with filling machine bottle capping processes, enhancing the overall production line efficiency.
These advantages make the steam capping machine an excellent choice among bottle capping machines and automatic capping machines, contributing to streamlined operations and improved product integrity.
Technical Parameters
Type Vacuum sealer
Power 3.12 (Kw)
Weight 500 (kg)
Dimensions 3000*1100*2000 (mm)
Packaging material Hose
Packaging type Bottle
Production capacity 50-150 (times/min)
Automation level Fully automatic
Power supply 220 V
Sealing speed 50-150
Production capacity: 50-150 bottles/min
Applicable cap type: threaded cap
Motor power: 3.12KW
Steam consumption: 180-230KG/H
Steam pressure: ≤0.4MPA
Maximum vacuum: 34-67KPa
Weight: 500KG
Dimensions: 3000*1100*2000MM
Product Uses
The steam capping machine is widely applicable across various industries, including:
The steam capping machine is extensively used in the food industry for packaging products that require secure sealing. This includes beverages such as milk, soy milk, and juices, as well as condiments like ketchup, sesame paste, peanut butter, doubanjiang (bean paste), and salad dressings. Any food product that requires capping can benefit from the efficiency of a steam capping machine.
Daily Chemical Industry:
In the daily chemical sector, the steam capping machine is commonly employed for sealing a variety of products, including laundry detergents, hand soaps, body washes, and shampoos. Its capability to provide airtight seals is essential for maintaining product quality and safety.
Chemical Industry:
The steam capping machine is utilized in the chemical industry for sealing liquid chemicals. This includes products such as paints, adhesives, and lubricants, where secure sealing is crucial to prevent leaks and maintain product integrity.
These applications demonstrate the versatility and effectiveness of the steam capping machine in ensuring quality packaging across different sectors.
Product Operate Guide
Position the Machine:
Place the machine on a stable, level surface away from hazards.
Ensure adequate space around the machine for operation and maintenance.
Connect to Power Supply:
Verify that the electrical supply matches the machine's specifications (voltage, phase, and frequency).
Connect the power cord to a grounded outlet.
Connect Water Supply:
Attach the water supply hose to the inlet valve. Ensure a steady flow of clean water for steam generation.
Check for leaks after connection.
Load Caps:
Fill the cap feeder with the appropriate caps, ensuring they are oriented correctly for automatic feeding.
Initial Inspection:
Check all hoses and connections for wear or damage.
Ensure the steam chamber is clean and free of residue from previous operations.
5. Operating Procedures
Turn On the Machine:
Switch on the main power supply and the control panel.
Perform a system check to ensure all components are functioning correctly.
Set Temperature and Pressure:
Adjust the steam temperature (typically between 100°C and 120°C) and pressure settings (recommended 0.5 to 1.0 bar) using the control panel.
Allow the machine to reach the set temperature before proceeding.
Start the Conveyor:
Activate the conveyor system to begin moving bottles into the steam chamber.
Ensure that bottles are correctly positioned on the conveyor.
Capping Process:
As bottles enter the steam chamber, steam will heat the caps to ensure proper sealing.
The capping head will then apply caps securely to each bottle.
Monitor the process to ensure consistent performance.
Monitor the Operation:
Keep an eye on the control panel for any error messages or alerts regarding temperature, pressure, or machine performance.
Make adjustments as necessary.
End of Shift Procedures:
After completing production, turn off the machine and disconnect from power.
Allow the machine to cool before cleaning.
Product Advantage
The fully automatic four-wheel capping machine enhances production line automation, significantly improving production efficiency. This reduces labor costs and saves valuable human resources and time.
Improved Production Efficiency
The steam capping machine incorporates an advanced automation control system, enabling it to automatically perform a series of operations such as capping, vacuum evacuation, and sealing. This automation significantly saves time and energy compared to manual operations, resulting in high-speed performance and precise control that enhances overall production efficiency. This efficiency translates into greater economic benefits for the company.
Ensured Product Quality
During the packaging process, the steam capping machine guarantees that each product undergoes rigorous vacuum treatment and capping, effectively preventing issues like air leakage and product spillage during transportation and storage. The machine is constructed from high-quality materials and utilizes precise manufacturing processes, ensuring durability and stability while further enhancing product quality.
Reduced Production Costs
Implementing a steam capping machine can substantially lower manual labor costs, thus reducing overall production expenses. Its efficient operation minimizes waste of raw materials and energy consumption, leading to significant cost savings. These financial advantages position companies to be more competitive in the marketplace.
Enhanced Production Safety
Traditional production methods often carry higher safety risks due to manual operations. The steam capping machine reduces the need for human intervention, thereby mitigating safety risks during operation. Additionally, it is equipped with multiple safety features, such as overload protection and material shortage alerts, ensuring operational safety and equipment protection.
Versatility in Application
This steam capping machine is suitable for various types of bottle capping, including plastic bottles, making it highly versatile in different industries. It seamlessly integrates with filling machine bottle capping processes, enhancing the overall production line efficiency.
These advantages make the steam capping machine an excellent choice among bottle capping machines and automatic capping machines, contributing to streamlined operations and improved product integrity.
Technical Parameters
Type Vacuum sealer
Power 3.12 (Kw)
Weight 500 (kg)
Dimensions 3000*1100*2000 (mm)
Packaging material Hose
Packaging type Bottle
Production capacity 50-150 (times/min)
Automation level Fully automatic
Power supply 220 V
Sealing speed 50-150
Production capacity: 50-150 bottles/min
Applicable cap type: threaded cap
Motor power: 3.12KW
Steam consumption: 180-230KG/H
Steam pressure: ≤0.4MPA
Maximum vacuum: 34-67KPa
Weight: 500KG
Dimensions: 3000*1100*2000MM
Product Uses
The steam capping machine is widely applicable across various industries, including:
The steam capping machine is extensively used in the food industry for packaging products that require secure sealing. This includes beverages such as milk, soy milk, and juices, as well as condiments like ketchup, sesame paste, peanut butter, doubanjiang (bean paste), and salad dressings. Any food product that requires capping can benefit from the efficiency of a steam capping machine.
Daily Chemical Industry:
In the daily chemical sector, the steam capping machine is commonly employed for sealing a variety of products, including laundry detergents, hand soaps, body washes, and shampoos. Its capability to provide airtight seals is essential for maintaining product quality and safety.
Chemical Industry:
The steam capping machine is utilized in the chemical industry for sealing liquid chemicals. This includes products such as paints, adhesives, and lubricants, where secure sealing is crucial to prevent leaks and maintain product integrity.
These applications demonstrate the versatility and effectiveness of the steam capping machine in ensuring quality packaging across different sectors.
Product Operate Guide
Position the Machine:
Place the machine on a stable, level surface away from hazards.
Ensure adequate space around the machine for operation and maintenance.
Connect to Power Supply:
Verify that the electrical supply matches the machine's specifications (voltage, phase, and frequency).
Connect the power cord to a grounded outlet.
Connect Water Supply:
Attach the water supply hose to the inlet valve. Ensure a steady flow of clean water for steam generation.
Check for leaks after connection.
Load Caps:
Fill the cap feeder with the appropriate caps, ensuring they are oriented correctly for automatic feeding.
Initial Inspection:
Check all hoses and connections for wear or damage.
Ensure the steam chamber is clean and free of residue from previous operations.
5. Operating Procedures
Turn On the Machine:
Switch on the main power supply and the control panel.
Perform a system check to ensure all components are functioning correctly.
Set Temperature and Pressure:
Adjust the steam temperature (typically between 100°C and 120°C) and pressure settings (recommended 0.5 to 1.0 bar) using the control panel.
Allow the machine to reach the set temperature before proceeding.
Start the Conveyor:
Activate the conveyor system to begin moving bottles into the steam chamber.
Ensure that bottles are correctly positioned on the conveyor.
Capping Process:
As bottles enter the steam chamber, steam will heat the caps to ensure proper sealing.
The capping head will then apply caps securely to each bottle.
Monitor the process to ensure consistent performance.
Monitor the Operation:
Keep an eye on the control panel for any error messages or alerts regarding temperature, pressure, or machine performance.
Make adjustments as necessary.
End of Shift Procedures:
After completing production, turn off the machine and disconnect from power.
Allow the machine to cool before cleaning.