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Cost Effective Semi-automatic Small Filling Machine for Save Manual Cost

There are many types of semi-automatic filling machines. The various filling principles can be divided into volume measurement type, mass measurement type and volume mass type.
According to the number of filling heads, they can be divided into single head, double head and multi-head. The performance and work efficiency of different filling machines vary greatly, but there are mainly two issues, one is the filling speed, and the other is the measurement accuracy. This semi-automatic filling machine is suitable for medicine, daily chemicals, food, pesticides and special industries. It is an ideal equipment for filling liquids.
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Product Advantage

 semi-automatic filling machine



The semi-automatic filling machine offers numerous advantages for businesses. With its simple operation and user-friendly interface, it’s easy to learn and implement.


High precision is achieved through advanced metering pumps and sensors, ensuring minimal errors in filling.


This versatile bottle filling machine can handle various liquids, including thickened and concentrated products, making it ideal for applications like the semi-automatic ghee filling machine and semi-automatic jar filling machine.


Its straightforward design allows for easy maintenance, keeping costs low. For enterprises looking to enhance efficiency and quality, selecting the right small liquid filling machine from trusted filling machine manufacturers is crucial.




Technical Parameters

  1. Program controller: Lexar

  2. Touch screen: Lexar

  3. Pneumatic components: Taiwan AIRTAC/Japan SMC\Xingchen

  4. Photoelectric sensor: Germany LEUZE or Germany SICK, Japan Panasonic

  5. Relay and air switch: France Schneider, Shenle, Delixi

  6. Filling range: 50ml-10000ml

  7. Filling quantitative principle: rotor pump type

  8. Number of filling heads: 1

  9. Filling speed: 900-1000 bottles/hour (300ml/bottle)

  10. Machine cover: 304# stainless steel,

  11. Compatible with bottles of different shapes and specifications within a certain range. The specific requirements are to put the bottle on the machine and pass the test

  12.  Overall dimensions 450*450*1200 mm

  13. Production capacity 10-60 (cans/minute)

  14. Unit weight: 25kg



Product Uses

Application of semi-automatic filling machine


Food & Beverage Industry

Used for filling bottles, jars, or containers with liquids such as sauces, oils, juices, jams, honey, dairy products, and condiments.


Pharmaceutical Industry

Ideal for filling syrups, liquid medicines, ointments, and other liquid formulations into bottles, vials, or containers, maintaining product accuracy and hygiene.


Cosmetics & Personal Care

Employed to fill containers with lotions, creams, shampoos, perfumes, and gels, ensuring consistent filling volumes in each product.



Product Operate Guide

  • Preparation before starting the machine

  • ‌Check the equipment‌: Make sure the equipment is placed on a flat ground and grounded, check whether all fasteners are loose, and ensure that the equipment is fault-free.

  • ‌Adjust the position of the filling head‌: According to the size and number of bottles to be filled, adjust the position of the filling head, ensure that the filling nozzle is vertically facing downward, and lock it firmly.

  • ‌Check the position of the in-and-out bottle electric eye‌: The in-and-out bottle electric eye should be placed outside the range covered by the filling head to avoid the filling material from contaminating the electric eye.

  • Operation steps

  • ‌Turn on the equipment‌: After confirming that the equipment is fault-free, turn on the equipment for operation.

  • ‌Set parameters‌: Set the parameters on the function display of the filling machine, such as filling volume, filling speed, air pressure, etc., to ensure that the parameters are set correctly.

  • ‌Filling‌: Pour the material into the filling machine and start the equipment for filling.

  • ‌Cleaning the equipment‌: After use, clean the equipment to ensure that the equipment is clean and free of residue before the next use.

  • Precautions

  • ‌Safe operation‌: Operators should never put their hands into the operating area of the equipment to avoid danger.

  • ‌Material bottle cap‌: Make sure the bottle cap of the material bottle is equal to the bottle mouth size to avoid leakage.

  • ‌Avoid filling without material‌: During the filling process, ensure that there is enough material in the filling cylinder to avoid running with an empty cylinder.




FAQ
  • What is a semi-automatic filling machine?
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    形状 Created with Sketch.
    Semi-automatic filling machine partially automates the filling process. Operators manually position containers and initiate the filling, while the machine controls the volume or weight of the liquid being dispensed.
  • What types of liquids can a semi-automatic filling machine handle?
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    形状 Created with Sketch.
    These machines can handle a wide range of liquids, including low-viscosity liquids (water, alcohol, oils) and high-viscosity liquids (sauces, creams, gels).
  • Which industries use semi-automatic filling machines?
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    形状 Created with Sketch.
    Semi-automatic machines are widely used in industries such as food & beverage, pharmaceuticals, cosmetics, chemicals, and household products for small to medium-scale production.
  • How is a semi-automatic filling machine different from a fully automatic one?
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    形状 Created with Sketch.
    The key difference is that a semi-automatic machine requires manual assistance for container placement and starting the filling cycle, whereas a fully automatic machine handles everything autonomously, including capping and labeling in some cases.
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